The Scrugg's Method - Home Alignment Tips

To all home 911 mechanics, doing a Home Alignment is an important hurtle to reach.  Many guys will drop their engine in a weekend but will never do an alignment.  And it is not hard, just methodical.  You will intimately learn how your suspension works and how very small changes can have a major impact on driving.  And you can be one of the smug few who can do it.  Which let's you shake your head with disgust as you read the forums & see people repeat useless advice about alignment, toe & camber as if they had done it themselves instead of just dropping the car off at a temple of fine German sports cars & paying the $500 to have some hung-over job-hating garage flunky use the fancy computer system (insert appropriate oohs & aahs here) that is never any better than the guy who's operating it.  When you do it yourself . . . you know it's done right.  And the next time you blast through a major road crater, you can check it in an hour & adjust it as needed.

A booklet written by Ray Scruggs called Home Alignment of Porsche 911 For Street or Competition is the bible.

To get a copy of the booklet, contact Ray Scruggs raystrax@yahoo.com  For $15, it is a great deal - rare in the Porsche world.

Other resources:

Pelican Article
Another Pelican Article
Smart Racing

You will need:

Lots of time to fiddle the 1st time.
A camber tool.  Be inventive.  See mine below or you can buy a fancy one from the ads in Excellence.
White string or thread (thread allows finer measurements & you can see white better).
19mm sockets & wrenches - breaker bar, torque etc . . .
8mm Allen Socket for your torque wrench
12mm Allen wrench (tough to find but online guys have them as a last resort & you might as well get the 17mm one - if you have an SC - you need for transmission fluid change while you're at it.  12mm again for Carreras).

My alignment tools:

An old metal bubble level is an excellent camber tool.  I cut an old yardstick to match the wheel diameter & tie wrapped it to the oblong openings in the level.  That way, it can shift up & down to make measuring easier. Different tire profiles have different heights front & back.   With some practice, sitting on the ground, you hold the bottom against the wheel with your knee & use a tape measure to measure the top as you center the top bubble.  Subtract the 'known' width of the yardstick & you have your camber figure - use 32nds.

Decorative paving stones piled on blankets & planks (for protection & weight distribution) on the front seat & floor are a great way to simulate driver weight.   These weighed 10 lbs each.  Fuel should be 1/2 to 3/4 full.
I fashioned wooden platforms 
(of layers of wood & old paneling) that I could drive up onto to level the garage floor or the car on the garage floor or . . . whatever . . .
Toe Measurement

This is the real fiddly part.  I put jack stands on the four corners.  White thread was strung around the stands.  The stands were equidistant from each other with the tread equidistant from the center of rear wheel hubs & equidistant from the center of front wheel hubs and trust me, it is not hard, but it is really, really fiddly.  Once you get these measurements, write them down so you can repeat setup & repeat setup & repeat setup . . .

So, once you have all this crap, you are ready to align your car.

It will take time.  Lots & lots of it the first time.  Every change you make requires a drive 'around the block' before you can re-measure.  You will jack the car up & let it down hundreds of times.  That's why you need the platforms.  That's why you measure the string placement & write it down.  You will have to reset it again & again.  Everything must be easily & accurately repeatable.

More Alignment - The Process - In Pictures

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