Callaway Conversion Parts
Heart of the conversion the Callaway exhaust manifold
and wastegate, turbo is off to the lower left. It is laid out in the
orientation it would be installed on the engine in the car.
Another view from above showing the wastegate, boost level
is adjustable by the set screw on top.
Rebuilt IHI RHB-6 turbo charger, braided line runs to
the oil cooler/oil filter housing for oil supply, large fitting on bottom
is return to the oil pan.
Callaway modified piston on the left, stock piston on the right, you can see how the piston was dished out further at the same depth as the original piston's dish.
Side shot of the Callaway modified piston (left) and factory
(right). Skirt length is a function of Mahle vs KS piston.
Intercooler, needs cleaning, was mounted down low in front
of the AC condensor, the front spoiler was notched to allow it to fit.
Callaway intake plenum with fifth injector, this
was controlled by a Callaway microfueler that sensed engine speed and boost
levels.
Stock fuel rail with larger capicity fuel injectors than
stock.
Intercooler and exhaust ducting. Pipe from turbo charger
top (with the O2 sensor) needs a section of pipe replaced. Not shown
is the Callaway high flow exhaust.