Porsche 928 S4 – Owner’s Manual

 

Model Year

1987

 

 

 

 

 

 

 

 

Contents

 

 

 

 

 

 

 

 

 

 

 

From the “Porsche 928 S4 Owner’s Manual”, available from 928 Specialists.

 

928 S4 page

 

John Pirtle

 

 

 

 

 

 

 

 

Emission Control System

 

In the Interest of Clean Air

 

Pollution of our environment has become a problem that is of increasing concern to all of us.  We urge you to join us in our efforts for cleaner air in controlling the pollutants emitted from the automobile.

 

Porsche has developed an emission control system that controls or reduces those parts of the emission that can be harmful to our environment.  Your Porsche is equipped with such a system.

 

Porsche warrants the Emission Control System in your new car under the terms and conditions set forth in the Warranty & Maintenance booklet.

 

You, as the owner of the vehicle, have the responsibility to provide regular maintenance service for the vehicle and to keep a record of all maintenance work performed.  To facilitate record keeping, have the service performed by authorized Porsche dealers.  They have Porsche trained mechanics and special tools to provide fast, efficient service.

 

 

WARNING

To assure efficient operation of the Emission Control System:

 

  • Have your vehicle maintained properly and in accordance with the recommendations described in your Warranty & Maintenance booklet.  Lack of proper maintenance, as well as improper use of the vehicle, will impair the function of the emission control system and could lead to damage.

 

  • Do not alter or remove any component of the emission control system unless approved by the manufacturer.

 

  • Do not alter or remove any device, such as heat shields, switches ignition wires, valves, etc., which are designed to protect your vehicle’s emission control system.

 

  • Do not continue to operate your vehicle if you detect engine misfire or other unusual operating conditions.

 

 

Starting

 

  • Do not leave vehicle engine idling unattended after starting.  If warning lights should come on to indicate improper operation, they would go unheeded.  Extended idling also produces heat, which could result in overheating or other damage to the vehicle or other property.

 

 

Parking

 

  • As with any vehicle, do not park or operate your vehicle in areas where combustible materials, such as dry grass or leaves, can come into contact with a hot exhaust system.

 

 

Undercoating

 

  • Do not apply additional undercoating or rustproofing on or near the exhaust manifold, exhaust pipes, catalytic converter or heat shields.  During driving the substance used for undercoating could overheat and cause a fire.

 

 

 

 

 

How Emission Control Works

 

When an automobile engine is running, it uses energy generated through the combustion of a mixture of air and fuel.  Depending on whether a car is driven fast or slowly or whether the engine is cold or hot, some of the fuel (hydrocarbons) may not be burned completely but be discharged into the engine crankcase or exhaust system.  Additional hydrocarbons may enter the atmosphere through evaporation of fuel from the fuel tank.  These hydrocarbons (HC), when released into the air, contribute to undesirable pollution.

 

In addition, carbon monoxide (CO) and oxides of nitrogen (NOx) contribute to engine emissions.  They, too, are formed during the combustion process and discharged into the exhaust system.

 

To reduce these pollutants, your Porsche is equipped with a precisely calibrated fuel injection system to assure a finely balanced air/fuel mixture under all operating conditions.

 

 

Oxygen sensor

 

The oxygen sensor, installed in the exhaust pipe continually sense the oxygen content of the exhaust and signals the information to an electronic control unit.  The control unit corrects the air/fuel ratio, so that the engine always receives an accurately metered air/fuel mixture.

 

 

Crankcase Ventilation

 

Through Crankcase Ventilation undesirable emissions from the engine crankcase are not permitted to reach the outside atmosphere.  These emissions are recirculated from the crankcase to the air intake system.  From here the emissions mix with the intake air and are later burned in the engine.

 

 

Catalytic converter

 

The catalytic converter is an efficient “clean-up” device built into the exhaust system of the vehicle.  The catalytic converter burns the undesirable pollutants in the exhaust gas before it is released into the atmosphere.

 

 

The exclusive use of unleaded fuel is critically important for the life of the catalytic converter.  Therefore, only unleaded gasoline without additives must be used.

 

 

The catalytic converter will be damaged by

 

  • push or tow starting your vehicle
  • misfiring of the engine
  • turning off the ignition while the vehicle is moving or
  • by other unusual operating conditions.

 

 

Do not continue to operate your vehicle under these conditions, as otherwise fuel can reach the catalytic converter.  This could result in overheating of the converter.  Federal low prohibits use of leaded gasoline in this car.

 

 

Fuel Tank Venting

 

The expansion chamber and the safety valve prevent fuel from escaping to the outside at extreme high outside temperatures and when the car is driven or parked at an incline or in any other nonlevel position.  The safety valve works as a restrictor in the tank vent line between the expansion chamber and the carbon canister.

 

 

Vapor Control System and Storage

 

When the fuel tank is filled, vapors are collected in the expansion chamber and filler tube by a vent line leading the vapors to the activated carbon canister where they are stored as long as the engine does not run.  During running of the engine, the vapors are stored in the activated carbon canister as long as the temperature controlled ON/OFF valve is in the OFF-position.

 

The temperature controlled ON/OFF valve stops purging of the canister during all other running conditions of the engine if the coolant temperature of the engine is below a defined temperature.

 

 

Purge System

 

Fuel vapors from the carbon canister will be mixed with fresh air taken from the engine compartment.  This mixture will be directed via two vacuum controlled valves to the air intake system housing.

 

The temperature controlled ON/OFF valve has the following functions:

 

To stop purging of the canister during idle (the rich vapor flow from the canister would influence the mixture characteristic).

 

To allow purging of the canister during all other running conditions of the engine.

 

The vacuum controlled ON/OFF valve has the function to control the purge flow (high intake vacuum means low purge flow and low intake vacuum means high purge flow).

 

 

 

 

 

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