I decided to attempt the engine rebuild myself . This was an amazing experience for me. It took almost a year to complete. This was mainly because it was expensive (about $2500), and I don't have a lot of free time. Kids will do this! I met many interesting people along the way and had tons of fun. Some of the people I met were Harry Pellow and Duane Spencer. They are both authors. I used their books " Secrets of the Inner Circle " by Harry Pellow, and " Porsche 356 Performance Handbook " by Duane Spencer as guides for the rebuild. I also had help from my friend Graem, who also owns a 912, and a 914, and a 911, and a 928, and a Beck Spyder. Some people have all the luck. There is nothing like having an engine ( that you have just rebuilt) start up for the first time! I was quite pleased....
Here are a few photos of the engine rebuild.
In this first rebuild, I used a NPR Big Bore kit with a 270 degree Web Cam camshaft. The machine shop work done by Walt Watson of Competition Engineering. I had the nuts, washers, fuel lines, valve covers, and misc. hardware CAD II plated. I also cleaned, sandblasted, and painted all the sheet metal. The engine was then mated to the original 4 speed transmission.
The muffler and heater boxes were painted using a baked on ceramic paint.
It took me a while to tune
it properly, but it was not too difficult. The engine then functioned very
well.