Heater fan repair for the 911 SC

When I bought my 1979 911 SC, the heating system was not functioning, partly because the hose from the engine fan's shroud to the heater fan was missing.  However, even if the missing hose were to be replaced, the heating system would not have worked optimally.

Installed in the engine compartment, over the left-hand side of the engine, there is a heater fan that uses a "squirrel cage" to help force hot air into the passenger compartment (the engine fan's air pressure supposedly only really comes into play after about 3000 rpm).  As the heater fan's motor aged, it started wearing out the spherical bearing at the top of the motor (by the brushes).  Eventually, there was enough play in the bearing that one of the brushes popped out of its carrier, at which point the motor ceased working.  The bearing's side was almost completely worn away.  It is notable that the bearing at the bottom of the motor shows no wear whatsoever.

Close-up of bearing

As you can see in the picture below, the bearing was worn enough that the motor's shaft was spinning against the motor's top plate and starting to wear the plate away (wear can be seen between 12:00 and 1:00 o'clock around the new bearing.

Worn cover plate

The repair involved getting a new bearing built out of brass as I had a very hard time locating a replacement bearing.  The original bearing was made out of some lightweight material, but it contained some iron as the motor's magnet attracted it.  Both of the motor's brushes were also replaced for good measure, along with a weak brush spring (the unequal spring tension possibly compounded on the uneven bearing wear).  Finally, one of the motor's terminals was resoldered as the connection seemed weak.  You can see a close-up of the new bearing with the new brushes in the picture below:

Close-up of brushes and bearing

Some engine oil used was used to lubricate the bearings before the motor was put back together.  Upon installation, the motor operated perfectly and now there is a functioning heating system on the car.

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Last Updated: Sat Jan 17 14:17:02 CST 2004