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964
Diagnostic Codes by:
Bill Wagner (wagner@sprynet.com)
Date: August
13, 2002
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Introduction |
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Most U.S. model 964s
sold in 1991 and later years are equipped with an active Check Engine
Light system that is capable of displaying some of the
diagnostic codes that the DME may have detected. Some 964s built to meet
California emission requirements may also have this feature as an option
that may have preceded the 1991 production year. On cars without this
feature, the only way to get the diagnostic codes is through the use of a
Bosch "Hammer" diagnostic tool. If your car has an active Check
Engine Light system, the following sections will tell you how to extract
the check engine codes and what they mean.
Please read this page in it's entirety before attempting this procedure.
NOTES:
- If you are running a car with an after market
chip, this feature may have been disabled.
- Some ROW cars may have this feature active if the
DME has been swapped out with a US unit or deliberately modified to
make use of the system.
- Only some of the codes that a Bosch Hammer can
detect are capable of being displayed. The Check Engine Light will
only display codes related to the sensors identified in the section
below called "What the Codes Mean".
- Some U.S. models prior to 1991 may have this
feature installed as an option.
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Extracting
the Codes |
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The following procedure
identifies how to extract the fault codes using the Check Engine Light
system:
- With the car turned completely off (it shouldn't
matter if it's warmed up or not), put your foot on the accelerator
pedal and push the pedal to the floor.
- Put the key in the ignition, and rotate it
clockwise until all the lights on the dash (check engine, !, ABS,
etc.) come on., but DO NOT TURN THE KEY FAR ENOUGH OVER TO START
THE CAR. Leave the key in this position.
- Wait a few seconds until the check engine light
flashes. This seems to vary with software releases with some taking
longer and some taking shorter, but it's typically 3-5 seconds. These
initial flashes are NOT part of the engine codes. If you wait
for the lights to go out completely, you may end up resetting the DME,
so move quickly to the next step after seeing the first flash.
- Take your foot completely off the accelerator
pedal and start watching the check engine light. On my car, the check
engine light flashes once briefly right after I take my foot off the
gas pedal, but this is NOT part of the codes being
generated, it's just an indicator that the system is about to start
spitting out codes.
- Watch (and count) the sequences of flashes. The
"no faults recorded" code is 1500, which means you will see
one flash (the first digit in 1500), a pause, and then five more quick
flashes (the second digit in 1500) and then a longer pause. This code
will repeat itself.
- If you've received a real fault code (not 1500
described above), once you have recorded the code, punch the
accelerator pedal and release it once. If another code is stored, then
it will show up. When all codes have been retrieved the check engine
light will put out a code 1000 (a single pulse) to indicate that all
the codes have been retrieved.
I would recommend that anyone with a U.S. model with
this system try it out before they have a problem so they
get a feel for how the systems works.
NOTE: In order for this system to work properly, the DME must sense
the wide open throttle microswitch. If this switch is not making this
contact properly while pushing the gas pedal all the way to the floor,
then this procedure will not work. In such instances, your system
may need some adjustments, and the DME will never go into self diagnostic
mode. Please keep in mind that for the most part the active Check
Engine Light applies to 1991 and greater US MODELS ONLY! It
will not work on ROW 964s!
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Interpreting
the Codes |
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All codes generated by the
Check Engine Light system come out in groups of four flashes. The only
exception to this rule are codes 1500 and 1000. Code 1500 will show up as
a single flash, a pause, and then five quick flashes. Code 1500 means that
no faults were recorded by the DME. Code 1000 means that all the
diagnostic codes have been retrieved, and it shows up as a single pulse.
If your car has a fault recorded by the DME, which
will usually be the case if you've seen your Check Engine Light come on
either briefly or permanently during regular driving, the breakdown of the
codes is as follows:
- The first digit (flash), will always be a single
flash indicating the digit "1".
- The second digit will be either a single flash or
two flashes. A single flash indicates that the DME detected a constant
fault, a double flash indicates the fault is intermittent. These
flashes correspond respectively to the numbers "1" and
"2".
- The next two sets of flashes indicate the source
of the failure (HOPEFULLY!!). This set of flashes will equate to a
number ranging in value from eleven (11) to fifty six (56). For
example, 11 would be a single flash, pause, and another single flash,
whereas 56 would be five flashes (the digit 5 in 56) followed by six
flashes (the digit 6 in 56).
Examples
The following examples illustrate what you will see
if you have some codes generated by the DME A description of the codes is
given in the next section. When I refer to "punching the accelerator
pedal", I mean that you push the accelerator pedal to the floor and
then take your foot off of it.
- Code "1124": Faulty oxygen
sensor in constant failure. The Check Engine Light sequence seen would
be one flash (first digit in 1124), a pause, another single
flash (second digit in 1124), a pause, two flashes (third digit in
1124), a pause, and finally four flashes (the fourth digit in
1124). This sequence will repeat itself until you punch the
accelerator., after which you may get a single pulse (code 1000)
indicating no more codes are stored, or the code may just keep
repeating itself. See the note below regarding code 1000.
- Codes "1121" and "1224":
Air flow sensor in constant failure and oxygen sensor in intermittent
failure. The first code (1121) will show up as a single
flash, a pause, a single flash, a pause, two flashes, a pause, and a
single flash. This will keep repeating itself until you punch the
accelerator pedal. After punching the accelerator pedal, the code 1224
will show up. Code 1224 will show up as a single flash, a pause, two
flashes, a pause, two more flashes, a pause, and then four flashes
followed by a longer pause. Once again, the code will continually
repeat itself until the accelerator pedal is punched. After you punch
the accelerator pedal one more time, the final code (1224) should stop
and you should be greeted by a code 1000, which is just a single
pulse, indicating that all the stored codes have been retrieved. See
the note below regarding code 1000.
- Code "1000": This code is
something that may or may not be implemented on all DME units. Porsche
made numerous software upgrades to the DME during the production run
of 964s, and there seem to be some subtle differences from one release
to another. I've never seen a code 1000 on my car, but it's never
recorded a fault yet. Other people have told me that the final code
stored repeats itself until the ignition is turned off, and others
reported seeing the code 1000.
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What
the Codes Mean |
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The following listing is
essentially from the factory service manual. If a fault has been recorded
by the DME, the second digit will always be either one or two flashes
(indicating the numbers one or two, respectively). Recall from above that
"1" means constant failure and "2" means intermittent
failure (often a loose connector). Because this is the case for all codes EXCEPT
1500 (no fault detected) and 1000 (end of fault
codes), the letter "X" is used to signify the digits
"1" or "2".
- Code 1000 - End of fault code reporting sequence
- Code 1500 - No faults detected
- Code 1X11 - Supply voltage
- Code 1X12 - Idle speed contact ground short
- Code 1X15 - Idle speed contact break
- Code 1X13 - Full load contact
- Code 1X14 - Engine temperature sensor II
- Code 1X21 - Air flow sensor
- Code 1X22 - Idle speed control activation
- Code 1X23 - Oxygen regulation stop
- Code 1X24 - Oxygen sensor
- Code 1X25 - Intake air temperature sensor
- Code 1X31 - Knock sensor I
- Code 1X32 - Knock sensor II
- Code 1X33 - Control unit faulty, knock computer
- Code 1X34 - Hall signal
- Code 1X41 - Control unit faulty
- Code 1X43 - Tank venting valve
- Code 1X44 - Resonance plate
- Code 1X45 - Check engine warning lamp (it detects
it's own errors???)
- Code 1X51->56 - Injection valve - injection
control unit (one for each injector)
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Limitations
of the System |
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This system POINTS
to faults in the car, but it doesn't alleviate anyone from having to do
some troubleshooting. Here are some of the limitations of the system:
- When a fault code is recorded, whether it's
constant or intermittent, it does not necessarily mean that the
component identified is really the cause. For example, a code of 1124
(O2 sensor in constant failure) could be caused by a bad O2 sensor (as
implied by the code), but other possible causes could include a wire
being broken going to the O2 sensor, a break in the cabling going to
the DME control line that monitors the O2 sensor, or even a bad
connector or loose wire on or in the DME or the electrical path it
follows to monitor the O2 sensor. I like to think of the system as
pointing to a path of possible problems, not necessarily identifying
an exact problem.
- The system is limited to those items identified
in the preceding section. The Bosch Hammer is capable of much more. It
can monitor and show actual readings of some items (like fuel and air
levels) in real time. The check engine light cannot provide real time
diagnostics of any type.
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