Car Updates - The real story

I had a lot of good intentions this spring, and I did do a lot of
work, but with a new baby boy, 2 daughters, a wife, oh yeah,
and work too, I didn't get as much done as I hoped.

Torsion Bars

I did reindex the rear torsion bars. With the Bilstein coil over
rear shocks, the ride height was 1" higher than before, and
that is just too high. So a friend helped me, and we were able
to reindex the T Bars. I figured that while I was in there, I might
as well do some simple and cheap improvements, so I removed
the old spring plate bushings and installed a set of Delrin bushings.
Delrin is so hard that it does not deflect, so the rear suspension
should remain in better alignment under load.

Front Suspension

Last fall I hit a pothole and broke one the ball joint of my right
front contrl arm. The ball joint on the left side failed last spring
(returning home from the Pocono N club race) so I figured it was
time to have the control arms rebuilt. So I send them off to
Dynamic European Technologies, and they did a great job. The
control arms came backing looking new - DET media blasted the
arms, then installed a new ball joint and boot.

When I removed the castor block from the control arm,
I saw they were cracking aroundthe center - a common problem
in track driven 944's. Again, instead of replacing with stock I opted
to improve the car with a set of Racer's Edge castor blocks. Those
looked great, no rubber, and installation was simple. Finally, I had
a bad passenger tie rod. That was replaced with a stock Porsche part.

Brakes

My front rotors were two years old and showing the results of 30 or
so track days. Time for new ones. The pads (Performance Friction
PF 80) looked fine so they went back in. Finish with a fresh ATE
brake fluid and the brakes should be set.

Misc

I re-installed the race seat and the race exhaust. I planned on doing a
tune up (plugs, cap, rotor) but I ran out of time. I did buy a new
Hot Lap Timer, and that should be fun to play with. The remaining
work consisted of a home alignment for front and rear toe, and
ride height. I will get the car corner balanced before my first race.

The only other thing I did was try some tire treatment stuff. I have
an old set of Hoosiers that are rock hard. I can't race on them,
but I would like to use them for DE. The bottle of tire stuff says
to apply 3 coats a day for 3 days. Should be easy enough, use the
lift to raise the car, then a roller will do the trick. The first three coats
go on perfectly. Friday night, at 8:30 I'm doing the last coat for
the day. My technique was to pour some tire treatment into a
roller pan, get the roller wet, hold it a against the tire, then spin the
tire by hand. I grab the spokes of the BBS wheel and turn, The
fronts spin easy, so I reach in and give it a turn. Suddenly, the
wheel stops. An instant later I realize that the wheel stopped because
my left thumb went a little too far into the wheel, and managed
to get wedged between the spoke and brake caliper. OUCH!!!!
I pulled off my glove and I half expected my finger tip to be inside.
Instead I saw that my finger nail was turning black. I ran into the
house to put my thumb on ice. To make a long (and painful)
story short, I did a good job of crushing my fingertip. Nothing is
broken, but it hurt like hell and my finger nail will be black for a
long time.

Adding insult to injury, I still had two more days of tire treatment to
do! I was much more careful doing those.

So it's Sunday, May 20th. My plan is to pack the motorhome,
connect the trailer, and load the car on it, I'll drive the rig to work
Monday morning, work through lunch and be on the road at 4:00PM.
Figure a 6 hour trip, and I'm at the track by 10:00PM. Let's just say
that either I underestimated the amount of time all that took, I worked
too slowly, or I missed something, but at 11:30 PM I finally had the
Motorhome parked in the street with the trailer connect. The rain
tires were on the trailer, the RV was clean, loaded with food and
water, but the car was still in the garage. Let's try plan B, get to
work early, work hard, leave the office at 3:00PM, go home, load
the car on the trailer, pack anything I missed, and be on the road
by 4:00 PM.

Well, it almost turned out that way. I worked in the morning, but
I had a hard time concentrating. I left the office at 1:00PM, did
everything I was supposed to, and I hit the road at 2:30PM.

You can read about the TracQuest event here.