Replacing
that $@!%&*) THERMOSTAT
Many
a home-mechanic have admitted defeat and towed their car into
the dealership with their tails between their legs.. or they've
checked into insane-asylums...
TOOLS
& PARTS NEEDED
- angled-tip needle-nose pliers,
short 1/2" nose
- replacement thermostat with
new seal-ring and washer, stoc k-temp
BACKGROUND
BTW - I don't recommend
lower-temp thermostat for several reasons. First it will prolong
warm-up times, which will increase wear on the engine as you'll
be spending more time with the parts not meshing properly. Second,
the engine is designed to operate at an optimum temperature of
about 220-230 degrees-F. This is to ensure that the oil burns
off any condensated water in that's accumulated in the crankcase
from combustion. Third, lowering coolant-temps will suck more
heat away from the combustion chambers, and lower power.
Most people think that if their
car is operating hotter than normal, a lower-temp thermostat
will fix it, however this an opposite compensation that masks
the real issue:
- cooling system not bled properly
and air-bubbles are restricting flow
- worn-out and leaky water-pump
- non-operational fans
- bad radiator thermoswitch, may
not turn on one or both fans or not at full speed
- internally clogged radiator
or one with excessive air-flow restriction from debris or damaged
fins
- bad engine-grounds, leading
to high-gauge readings
- defective and clogged thermostat
Each one of these problems have
their own troubleshooting step and fixes, but a lower-temp thermostat
is not the solution. That's because both the stock 180-F and
lower-temp aftermarket unit will be fully OPEN well
before the engine reaches full operating temperature. If your
engine is runnng hot at 240-F, having a thermostat be fully OPEN
at 180-F or at 160-F is not going to make a difference, they
BOTH fully open when the engine is overheating
anway; it's not a cause of the overheating. Fix the real problem
that's causing high engine-temps, it really comes down to BTUs
per second that's being shed by the radiator and that has to
balance out how many BTUs per second the engine is generating.
The only time a thermostat is
the culprit in high coolant temps, it's when gone bad and is
sticking. It's the failure of the thermostat that causes the
higher engine-temps, not that its temperating-rating is too high.
Replacing it with the stock unit will restore your car back to
proper operation.
On an aside note, recent innovations
and research in engines have focused on ceramic coatings and
materials to keep as much heat in the combustion chambers as
possible to extract the last bits of power out of the expanding
gases. Cooling them down with low coolant-temps just robs the
expanding mixture of is power.
REMOVAL
PROCEDURE
Drain
the coolant by unscrewing the plastic plug in the bottom corner
of the radiator. Unscrew the bleed screw on top of hte engine
as well to let all the water drain from the engine and hoses.
Remove big radiator hose to expose the thermostat.
Here's a picture
of the dastardly lockring from below; say a prayer before confronting
the ENEMY!
and a picture of "THE TOOL". I use a small 6" short-tip
needle-nose pliers with 45-degree angle. DO NOT try to grab both ends of the lockring
and squeeze, no way you can do that. You'll need forarms like
Popeye to be able to squeeze both ends together so that they
meet. And then you only have 0.5mm of clearance all around, so
you'll have to pull off the entire circumference of the lockring
from the groove AND center it perfectly in the housing in
order to pull it out... not gonna happen... if you can do it,
you can also solve eliminate world-hunger and achieve World Peace.
good luck...
The picture below
is just for illustration purposes, I actually pry the other end
out first.
The fastest way I've found is to actually grab just one end and
you don't even grab it, just insert one tip into the hole in
the end of the lock-ring, I just put the pliers on the upper
end for that picture, here's where I really used it:
Notice that I only put one tip of the pliers in and I only lightly
grip it, no need to try and grab it completely. It's the clockwise
rocking motion of rocking the 45-degree bend against the outer
housing of the water-pump that pushes the tip inwards and pries
the lockring off the groove (red arrow).
The rotation
of the plier's tip actually angles the tip so that the lockring
slides down the tip and you can pull it out a bit:
Once you get it off a tiny bit, then it's time to actually grab
it with both tips of the pliers. You want to pull the end of
the lockring in a direction that's 90-degrees to the point where
it's still stuck in the groove, so the initial motion is directly
inwards (red):
Then was you peel off the lockring around, you adjust the motion
of the tip to keep that part that's still in the groove moving
at 90-degrees away from the wall of the water-pump. About 30-40%
of the way around, you can no longer pull on the end of the lockring
and have the remaining part move off the groove. That's when
you grab the lockring tight and pull it outwards (purple) and
the remaining part should come out easily....
OR, if you're
feeling lucky, you can hook the other end of the lockring and
work from the other side. But you run the risk of pushing the
free end back in.
INSTALLATION
PROCEDURE
Wrap
new seal around new thermostat and insert it IN THE PROPER DIRECTION into the water-pump .
Slide in the spacer-washer next and push the entire asesembly
all the way back to expose the groove. NOW you can squeeze the ends of the lock
together, remember to eat yoru spinach beforehand. Keeing the
lockring as centered as you can, slide it down the hole and release
into the groove. Most likely, you'll slip and release it prematurely.
Starting with the end that's the furthest in, push with the tip
of the pliers and work your way around. Or you can hook the tip
of the pliers into one end, pry it away from the edge and push
inwards.
Re-install the
radiator-plug and radiator hose. Fill the coolant tank and start
the car. Warm it up with the bleed screw open and the coolant-tank
cap. As the pump sends water around, fill up the coolant tank.
When the engine gets up to full operating temperaure and coolant
starts to steam out the bleed-screw, tighten it up. Fill up the
coolant tank, install the cap and you're done!
Took me longer
to take these pictures than to actually do the job... heh, heh...
GOOD
LUCK !
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